Jaw Crusher Technical Operation Procedure

Check parts

Check the content

Lubrication system

1. Check whether the fuel quantity of each fueling point meets the prescribed standard.

2. Check if the fueling facility leaks oil.

3. Check if the amount of oil supplied to the team is sufficient.

Various parts of the body

1. Check if the screws in each part are loose.

2. Is the pulley and flywheel loose?

3. Whether the crushing chamber has ore, and the funnel is blocked.

4. Whether the liner has cracks or looseness

5, check whether the gap of the discharge port meets the requirements

6. Is the side liner loose?

7, check the spring for breakage and failure or with ore, etc.

Transmission section

1. Check the belt for good condition and tightness.

2. Check for obstacles that hinder operation.

3. Is the guard secure?

Electrical part

1. Check whether the operation buttons such as the motor starting device and the electronic control system are in the normal position.

2. Check if the screws of each part of the motor are loose, the grounding wire is reliable, and there is no broken ore or debris in the motor.

3. Is the voltage normal and the ammeter pointer is at zero?

4, the motor is stopped for more than three days, the insulation resistance should be measured at the start, and then drive after meeting the requirements.

Check parts

Check the content

Lubrication system

1, test each bearing temperature must not exceed 70 ° C

2, check the lubrication of some of the oil supply is good

Various parts of the body

1. Check if the screws in each part are loose.

2. Is the machine running normally? Should there be friction at the gap?

3, check the spring tension

4. Are the fixing screws of each lining board loose or not deflected?

5, brackets and brackets

Give the mine part

1. Is the funnel blocked?

2. Is the mine biased to one side?

3, to the block of ore is appropriate, whether or iron block

Electrical part

1, check the change in current size

2, check the temperature rise of the motor, not to exceed 60 ° C

3, pay attention to check the sound, vibration and abnormal smell of the motor

4. Observe whether there is spark or excessive temperature at the slip ring.

Fault phenomenon

cause of issue

Clear method

Rolling bearing heating

1. Too much or too little oil

2, bearing damage

3, the oil is not good or too much impurities

4, the assembly gap is too tight

5, bearing deflection or shaft bending

6, the belt is too tight

1, adjust the amount of oil

2, replace

3, replace

4, adjust

5, adjust or replace

6, adjust

Sliding bearing heating

1. Insufficient oil or interruption

2, the gap is too small

3. Uneven contact or small contact surface, excessive pressure

4, excessive wear and tear

5, bearing bush deflection or shaft bending

6, the oil is not good or too much grease

7, the belt is too tight

1, adjust

2, adjustment and repair

3, re-scratch adjustment

4, remove the pad to adjust or replace

5, adjust or replace

6, replace or filter

7, adjust

Bracket

Impact sound

1. The tensioning device is not tight

2. The arc surface of the bracket or bracket is worn or loose.

1. Fasten the spring or replace it

2, tighten or replace

Eccentric bearing pad or

The tile has a sound

1, the gap is too large

2, the bearing is damaged or the cap is loose

1, adjust or replace

2, replacement or fastening

There are metal liner

Impact sound

Loose

Fastening

Bracket support

The track has a sound

Wear or loose fasteners

Replace or fasten

The lower part appears

Impact sound

Buffer spring failure or damage

replace

Slow down or

Belt slip

The belt is slack or stretched

Adjustment or replacement

Flywheel obviously swings

Loose keys

Replace or correct

Brake plate fracture

1. The bracket and the bracket are in contact with each other.

2. Drop into the iron block

a) adjust or replace

b) strengthen the selection

Loosening the screws

1. Improper installation and excessive vibration

2. Serious overload

a) Inspection and fastening

b) adjustment

Flywheel tampering crusher does not work out of the bracket

Spring break

2. Pull rod destruction

3. Pull rod nut tripping

a) replacement

b) replacement

c) replacement

Eccentric shaft fracture

Often subject to large loads or often fall into iron

Control load enhancement manual

Dynamic E fracture

1. Withstand excessive load

2. Withstand the allowable negative and repeated effects beyond the specified limit

3. Poor material

4. Improper design or casting defects

a) control

b) Control block is dropped

c) improved material

d) Improve design and process

Body crack

Repeatedly withstand large loads

Control and prevention