German Packaging Machinery Design to Computer Simulation Technology Development

German packaging machinery design based on market research and market analysis, and strive to serve customers, especially large companies. With the development of science and technology and the intensification of market competition, the requirements of customers for mechanical performance are also getting higher and higher, and there are mainly the following requirements:

1, to increase productivity, to meet the requirements of the delivery period and reduce the need for process costs; for some products, also requires packaging machinery and production machinery convergence.

2, to meet the needs of product updates, packaging machinery to have a higher flexibility and flexibility.

3, less equipment failure, out of the fault can carry out remote diagnostic services.

4. Little pollution to the environment, including noise, dust and waste pollution.

5. The investment in equipment purchase should be as low as possible and the price should be as low as possible.

A few years ago, automation technology only accounted for 30% of the packaging machinery design. Now it accounts for more than 50%. It uses a lot of microcomputer design and mechatronics control to improve the degree of automation of packaging machinery. Its purpose: First, to increase productivity. The second is to improve the flexibility and flexibility of the equipment; the third is to improve the packaging machine's ability to complete complex actions, that is, the use of robots to complete the packaging process.

Increase productivity, reduce costs, and maximize production requirements German packaging machinery, especially food packaging machinery, features high-speed packaging, high degree of automation, and high reliability. Increasing the rotational speed of the machine is a complex issue. The faster the speed, the lower the production cost of the single piece, but the area of ​​use of the plant will increase. In addition, the motor speed is also limited, so you can't think how fast it is. In general, increasing the speed by 15% to 20% will bring a series of complicated problems.

Provide packaging equipment Germany's packaging machinery design, based on user requirements, provide production companies with a structural and economical integrity of the system program, and use computer simulation technology demonstration operations to the user to see, solicit the views of users to modify. When providing production lines or production line equipment for users, we pay special attention to the integrity of complete sets of equipment. No matter whether it is high-tech, high-value-added equipment or simpler equipment, it is provided according to the matching requirements.

German packaging machinery manufacturers will also provide complete sets of equipment as their own efforts. Such as a beverage filling line, there are more than 200 microcomputer parts, there are many pipeline displays, there are more than 100 kinds of software programs to control various packaging actions. To meet the productivity of 1200 bottles/minute, two lines must work together. Therefore, the production of the entire beverage filling line needs to occupy half the area of ​​the football field, and all the equipments are required to be installed in one manufacturer. Associating with the current weakness in the production of packaging machinery in China is that there are many single production machines, and there are few assembly lines; there are many mainframes, few auxiliary devices, and poor matching. This approach of Germany is worthy of our reference.

Universal use of computer simulation design technology With the constant acceleration of new product development speeds, the German packaging machinery design has generally adopted computer simulation technology, which means that various machine elements are stored in a computer in the form of a database. After the drawings are digitized and entered into the computer, the computer can automatically Synthesized as a three-dimensional model. Then input the actual production data and indicators, and input all kinds of possible failures. The computer three-dimensional model can be modeled on the actual work situation, demonstrate how much productivity can be achieved, how much waste products, the various aspects of the production line Whether it can match production, where the bottleneck is, the customer can see the curve displayed on the display at a glance, and can modify the model according to the customer's opinion. Computer synthesis is fast, so modification work is quick and easy until the customer or designer is satisfied. The use of computer simulation design technology has greatly shortened the development cycle of packaging machinery.

Packaging machinery design should not only pay attention to its function and efficiency, but also pay attention to its economy. However, the economy is not entirely the cost of the machinery and equipment itself, and more importantly, the operating cost, because equipment depreciation costs only 6% to 8% of the cost, and the rest is the operating cost.

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