With the signing of the German Industry 4.0 and China Made 2025 docking framework, "Made in China 2025" began to move from concept to reality. According to the description of German Industry 4.0, there is a key element in the smart factory of the future that cannot be lacking. That is the “robotâ€. With the transformation of China's economy, the aging of the population and the increase in manpower costs, the role of robotics in Chinese manufacturing has become increasingly apparent.
“Working in dangerous and polluting environments, letting robots replace some workers, and using robots to increase efficiency, reduce costs, and help China's manufacturing industry to transform from manufacturing to manufacturing.†Member of the Strategy Advisory Committee, former Zhu Mindi, chief engineer of the Ministry of Machinery Industry.
As one of the drafters of “Made in China 2025â€, Zhu Sendi believes that if the Chinese manufacturing industry is to become bigger and stronger and complete smart manufacturing upgrades, intelligent robots will be a breakthrough in industrial development.
The boost of robots to Chinese manufacturing is also reflected in this year's Shanghai Industrial Fair. Overseas robot manufacturers such as KUKA, ABB, Comau, and Fanuc have introduced their own new robots. At the same time, domestic robot manufacturers are not far behind. In addition to launching multi-joint flexible robots, Ke Xinsong, the leading company, also demonstrated wall-climbing robots. In addition, Nanjing Eston and other domestic robots have also made great progress.
The robot advances into the 3C manufacturing field and uses robots to carry out tasks such as handling and sorting, liberating people from repeated and cumbersome labor. This is consistent with the goal of improving factory efficiency and reducing production costs in intelligent manufacturing.
At present, robots have been used in traditional industries such as semiconductors and automobiles. Pekka Tiitinen, president of ABB Group's Process Automation Business Unit, said that ABB robots have been used on the spraying and gluing production line of the Audi Changchun plant. After using robots, the overall spraying efficiency has increased by 20% to meet an annual output of 200,000. High-intensity production demand for new cars.
In addition to the traditional automotive assembly field, robots have gradually entered the 3C, pharmaceutical and food sectors. Luo Baihui, deputy chairman of the Dongguan Robotics Association, said that companies such as Backgammon, Jinsheng, and Huawei have already appeared in the “black light†factory, which is completely replaced by robots for mobile phone assembly processing.
"In the 3C industry, China has a large number of laborers, and employment has always been one of the difficulties. Robots can improve their employment difficulties." According to Luo Baihui, Tuo Yeo Robotics Co., Ltd. brings flexible cooperative robots to robot exhibitions, and it has fast configuration and traction. Teaching, visual guidance, collision detection and other functions are widely used in the 3C assembly industry in the Pearl River Delta.
According to the statistics of the International Robot Association (IFR), global industrial robot sales increased by 27% in 2014, and the sales volume was approximately 225,000 units, which was driven by the demand of the automotive and electronics industries, especially China and South Korea. According to the association, as China is catching up with industrialized countries' competitors, sales of industrial robots in the Chinese market have increased by 54% to about 56,000 units. China has become the largest market for industrial robots before. The current annual global industrial robot sales are about 9.5 billion U.S. dollars.
Human-computer collaboration is a trend. Cloud technology makes robots more intelligent. According to the concept of Industry 4.0, in the future, the machines will become smart and connect with humans. In the industrial manufacturing of the past few decades, robots and humans have relatively independent scope of work. But such a situation will change in the future factory.
From the first human-robot robot YuMi launched by ABB last year to the launch of this year's Comau Robot arm AMICO, human-robot collaboration robots have become the trend of the future factory.
According to Mathias Wiklund, chief operating officer of the Comau Global Robots Division, the AMICO manipulator has been equipped with two SCHUNKSDH2 multi-joint three-finger grip systems that can flexibly grip a variety of different objects; Two finger devices can be adapted to different robotic industrial applications by changing the direction. Sensors on the surface of the fixture help AMICO identify the surfaces of different objects and automatically adjust the optimal gripping force.
After achieving human-computer cooperation, how to interconnect robots and master industrial data and processing processes in real time is the ultimate goal of Industry 4.0. This requirement also made many robot companies see the potential of the Chinese market.
“Since Industrial 4.0 and Made in China 2025 have been proposed, we have seen many changes. After communicating with customers and partners, we have found that robots will be an important part of the smart factory of the future. Now we will have more cloud computing. Integrate into the robot's control system, make future robots more intelligent, control robots with more precise calculations, and find more applications in the factory.†KUKA Robot Chief Sales Officer, Executive Vice President President MartinKuhnhen said.
Just as in Industry 4.0 China Manufacturing 2025 docking process, the development of automation standards is a long-term process, and the application of cloud technology in robotics has a long way to go. Currently, various cloud technologies adopt different standards and are used by various manufacturing companies. The data sharing platform has not yet been established. It can only be said that everyone is now working in this direction, but the process may take 5-10 years.
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